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Sizes and fill weights

Mylar Bag Sizes and Fill Weights, From the Factory

Buyers search "3.5 g mylar bags" expecting a pouch that holds 3.5 g of anything. Fill weight is not pouch volume — here is the real size chart and how to pick the right one.

Bag-making lines in our own factory — pouches are made in every size on these machines
Size is a fit test, not a number on the front of the bag.

The size chart, with real dimensions

These are the sizes we keep in standard tooling. Every dimension is made to order too — send your own size and we build the dieline around it.

Size (label)Pouch dimensionsWhat it typically holdsCommon use
1 g7 × 9 cm~1 g flower, a single-serve of small ediblesSamples, single-serve, retail impulse
3.5 g9 × 13 + 6 cm gussetOne eighth — 3.5 g of flowerFlower, gummies, small snack packs
3.5 g wide10 × 13 + 6 cm gussetSame fill, wider footprintBrands that need more label area
7 g10 × 15 + 6 cm gussetA quarterFlower, larger gummy counts
14 g12 × 17 + 6 cm gussetA halfFlower, multi-serve packs
28 g / 1 oz15 × 21 + 8 cm gussetA full ounceFlower, bulk retail
1 lbMade to orderBulkWholesale, storage, B2B repack

Shapes: stand-up (most common), flat (slimmer for mailers and single-serves) and custom die-cut to your own outline.

Why the label weight is not the fill weight

The classic mistake: a brand orders "3.5 g bags" to pack 3.5 g of gummies, and the pouches arrive looking half empty. The pouch was sized around flower, which is far bulkier per gram — 3.5 g of gummies occupies much less volume. The pouch was correct; the assumption was not.

Three things decide the right size:

  1. Your product's bulk density — flower, gummies, powder and tea all fill space differently
  2. Headspace — how much air room you want at the top for sealing and shelf presentation
  3. Label area — compliance text and branding need panel space; a "wide" pouch exists for exactly this reason

Bottom line: do a fill test with your product in a sample pouch before you commit to a size. We supply samples on every order — it is the cheapest mistake-prevention in packaging.

Any other size is made to order

Standard sizes exist because buyers ask for them constantly — but tooling follows your product, not the other way around. Send us the fill weight and product, or your own width × height + gusset, and we build the dieline around it. Minimums and pricing: see the custom printing page.

  • Child-resistant mylar bags — CR zippers are available on every size from 3.5 g to 1 lb
  • Blog: What 1 g, 3.5 g and 28 g really hold

Quick answers

The questions buyers ask most about this.

What size is a 3.5 g mylar bag?

The standard 3.5 g pouch is 9 × 13 cm with a 6 cm bottom gusset; the "3.5 g wide" version is 10 × 13 + 6 cm for brands that need more label area. Whether it fits your product depends on bulk density — do a fill test with a sample.

Will a 3.5 g bag hold 3.5 g of gummies?

Yes with room to spare — gummies are denser than flower, so 3.5 g of gummies fills much less volume. If the pouch looks half empty, drop a size or ask for a smaller custom pouch.

What is the biggest size you make?

Standard sizes run to 28 g / 1 oz (15 × 21 + 8 cm); 1 lb and any larger pouch is made to order — send the fill weight and we build the dieline.

Can you make a size that is not on the chart?

Yes. Any dimension is made to order — send width × height + gusset, or just tell us the product and fill weight and we propose the pouch.

Can I get a sample to do a fill test?

Yes. Sampling comes before bulk production on every custom order, so you can test size, film, print and zipper on your own product before committing.

Tell us the size, quantity and design

We reply with pricing and a dieline, usually within 24 hours — free design service, samples approved before bulk production.

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